Axle Housing Excavator Differential
August 2023
This project involved designing and fabricating a specialized fixture for large excavator differentials, specifically tailored to accommodate the unique dimensions and weight of these components. The fixture will enable efficient and precise manufacturing procedures for the differentials, enhancing operational reliability and minimizing downtime in heavy machinery applications.
Version 1 - January 2019
Version 2 - August 2023
Thread Forming Automation Cell V6
June 2023
The purpose of this project was to develop closed loop machinery for a rotary thread forming process, with associated tooling and mechanical manipulation system to present parts in specific orientation to form threads inside cylindrical parts.
Swing Clamp
November 2022
Introducing our custom metalworking hold down clamp. With precision craftsmanship and robust materials, this clamp offers unparalleled stability and versatility, ensuring your metalworking projects are held securely in place, allowing for precise machining and unmatched results. Invest in quality, invest in efficiency – choose our custom hold down clamp today and experience the difference.
A-Frame Production Manufacturing
May 2022
This project centers on achieving exceptional quality and precision by boring large, meticulously crafted holes in a critical excavator component. Employing advanced machining methods and cutting-edge equipment, our objective is to elevate the part's performance, meeting exacting quality benchmarks.
Software Algorithm for Camera Inspection
July 2021
This project utilizes a camera vision system and custom software for precise, automated inspection of automotive components. It improves production efficiency, minimizes errors, and ensures top-quality parts, enhancing the overall reliability and safety of automotive products.
Thread Forming Automation Cell V3
February 2021
To further streamline the manufacturing process for our clients, we’ve developed a full inline manufacturing cell that features a custom indexing hopper, hydraulic clamping, and In-line cleaning and inspection.
We are currently revisiting an earlier project to attempt to further streamline the manufacturing process. Our semi-automated thread forming cell is now being converted to be fully automatic. The original design was used as a foundation to further develop the automation cell.
The new system incorporates a custom vibrating feeder along with a pneumatic indexing system.
Thread Forming Automation Cell V2
July 2020
Renishaw Probing for 5-Axis Excavator Component
June 2020
To meet customer requirement we installed a Renishaw OMP40 compact 3D touch-trigger probe to measure component warpage prior to machining. Custom written code allows us to hold part tolerance up to .0005”
Sensor Control Module
Feb 2020
To streamline and optimize automation projects, we designed and built a custom printed circuit board (PCB) to control 24VDC and 250VAC automated systems.
Work is being done to fully test and implement the control board into current automation projects.
Live Edge Table
Nov 2019
Main studio table, to help foster collaboration and create a more welcoming environment.
Polished steel bowties where hand inlayed to create contrast with the natural spalting of the wood.
5-Axis Aerospace Component
June 2019
To test out our new 5-axis Matsuura CNC machine, we manufactured an aerospace component with no perpendicular features. .
We started the project by conceptualizing how the machining processes and tooling would need to interact to create the component. We then created the g-code program using Mastercam and then cut a test piece to check dimensional accuracy.
Fuel Injection Component Development
February 2019
We developed a manufacturing process to produce a new fuel injection brazed junction block. The process began in late 2018 and finished early 2019, the entire process from beginning to end was developed at Dieform.
We have now signed a deal to produce a machined component for the new 2020 Ford Bronco. The component will exceed 350,000 yearly volume and will be entirely manufactured in our headquarters in Mississauga Ontario Canada.
Excavator Differential Machining Fixture
January 2019
Dieform produced a 90” x 50” machining fixture for a family of excavator differential steering axles.
The project started with initial design concepts to ensure all components could modularly fit on a single rigid base. Afterwords detailed design and validation were conducted in Solidworks. Machining toolpaths and cutting loads were tested in Mastercam. The project then went to the shop floor and was constructed. Testing was done and improvements to rigidity were made.
Thread Forming Automation Cell
July 2018
In order to minimize the cost, Dieform designed and produced an in-house semi-automated thread forming system. The design utilized a custom work-holding hydraulic jaw and bi-directional pneumatic loader/unloader.
All computational logic and software was done in-house along with manufacturing.
Welding Fixtures
July 2018
Dieform can take weldment designs and produce custom tacking and robotics welding fixtures. Fixtures can be fully automated or equipped with manual toggle clamps.
The pictures below are tacking fixtures for Caterpillar excavator motor mounts.
